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Tangerine leather - BIOMATERIALS

During the first part of the Materials and Technology course, we dealt with the production of sustainable biomaterials. We decided to produce a leather alternative from tangerine peels. In order to do so, we looked for a recipe that served as our basis and then modified it.

12.04.2024

BASIS REZEPT/EXPERIMENT 1

Basisrezept.jpgBasisrezept.jpg

30g rice starch


7.5g glycerol

100ml distilled water


15ml vinegar

____

PREPARATION:

  1. measure the distilled water, glycerol & vinegar, pour into a pot and stirr

  2. slowly add the rice starch -> stirr continuously for two minutes with a whisk at 60 degrees Celsius

  3. pour into two petri dishes

  4. distribute evenly with a spoon

____

OBSERVATIONS:
 

thickens quickly when heated, state when poured into the petri dish - creamy thick & white color

after 5 min: same state


after 20 min: completely cooled, surface matt, upper layer pudding-like (spread test) lid (on a petri dish) -> immediately removed (condensation -> not yet fully cooled)

after 36 min: lid on the petri dish

____

EXPECTATIONS: 

elastic, pliable, solid material.

____

One dish with lid/cover and one without

EXPERIMENT 2

Experiment 1.jpgExperiment 1.jpg

15g rice starch


15g banana powder


7.5g glycerol


100ml distilled water


15ml vinegar

____

PREPARATIONS:

  1. measure the distilled water, glycerol & vinegar, pour into a pot and stir

  2. slowly add the rice starch and banana powder -> stir continuously for two minutes with a whisk at 60 degrees Celsius

  3. after 8 minutes of whisking -> too liquid state = due to the banana powder, add another 15g rice starch

  4. whisk for 4 minutes

  5. remove pot from the stove

  6. whisk for 3 minutes without heat

  7. pour into two petri dishes

  8. distribute evenly with a spoon

____

OBSERVATIONS:

Starch did not clump (just as in Exp. 1)


banana powder initially formed many small mini lumps -> dissolved by whisking

state when decanting - creamy liquid, grey beige, initially air bubbles

____

EXPECTATIONS:

a more elastic substance (than in Exp. 1) -> banana powder acts as a gelling agent, mould (banana)

____

One dish with lid/cover and one without.

19.04.2024

CATCH UP

Experiment 1 final.jpgExperiment 1 final.jpg
Experiment 2.jpgExperiment 2.jpg

(12.04.) Experiment 1:
 (picture 1)

with lid - state unchanged: still liquid/creamy consistency, white colour

without lid - state: rock hard at the top (hard plastic) & slightly rubbery at the bottom (not yet completely dried), milky transparent, broken structure/individual chunks, strong reduction of mass

____

(12.04.) Experiment 2: (picture2)

with lid - state unchanged


without lid - state: beige brown colour (slightly lighter), firm - yields only slightly when pressure is applied with a finger & pressure marks appear when hard pressure is applied with a fingernail, elastic - can be bent but tears quickly, smooth surface, leather-like to the touch, white dots = air bubbles, mass only slightly reduced The target state of the final material based on this: Elastic, pliable, without tearing

PLAN

Experiment 3 - xanthan instead of banana powder


Mini - Experiments 1 & 2 - exposure of fragments from Exp. 1 & 2 to test water resistance/absorbability

MINI - EXPERIMENT 1

petri dish with distilled water


chunks from the first experiment (12.04.)


____

OBSERVATIONS:

After 5min - becomes soft

After 15 (17)min - small particles (white) soak off

After 30min - more pieces soak off

After 60min - upper hard part unchanged, rubbery part (bottom) very soft

MINI - EXPERIMENT 2

petri dish with distilled water


chunks of the second experiment (12.04.)

____

PREPARATIONS:

After 5min - becomes soft, sticks slightly to the bottom

After 15 (17)min - upper layer brown, lower layers become beige/lighter in colour

After 30min - much lighter/somewhat lighter than at 15min, top layer still firmest = takes longer to absorb water since the layer was completely dry

After 60min - all soft, water is milky

EXPERIMENT 3

 Experiment 3 Nah.jpg Experiment 3 Nah.jpg

15g rice starch


15g xanthan


7.5g glycerol


100ml distilled water


15ml vinegar

____

PREPARATIONS:

  1. measure the distilled water, glycerol & vinegar, pour into a pot and stir together

  2. slowly add rice starch & xanthan -> stir continuously with a whisk at 60 degrees Celsius

  3. whisk for 1 min: Yeast dough-like consistency

  4. pour 1/4 into a petri dish and large silver collecting dish

  5. distribute evenly with a spoon

____

EXPECTATIONS:

more pliable material than in Exp. 1 & 2, white, slight shine

EXPERIMENT 3 vol.2

Experiment 3.2.jpgExperiment 3.2.jpg
Experiment 3.2 copy.jpgExperiment 3.2 copy.jpg

3/4 of the mixture of Exp. 3

PREPARATIONS:

  4. add 85ml of distilled water

  5. boiled at 60 degrees Celcius

  6. pour into large petri dish and large silver collection dish

  7. distribute evenly with a spoon

____

OBSERVATIONS:

sticky consistency, porridge-like, ivory-coloured,

runnier than Exp. 3, firmer consistency than Exp. 2

____

EXPECTATIONS:

more pliable material than Exp. 3

EXPERIMENT 4

Experiment 4 final.jpgExperiment 4 final.jpg

15g rice starch

5g xanthan

10g banana powder

7.5g glycerol


100ml distilled water


15ml vinegar

____

PREPARATIONS:

  1. measure the distilled water, glycerol & vinegar, pour into a pot and stir together

  2. slowly add the rice starch, xanthan & banana powder -> stir continuously with a whisk at 60 degrees Celsius

  3. add another 5ml of distilled water, 5ml of glycerol & 5ml of vinegar

  4. whisk for 2 minutes

  5. pour into a petri and collection dish

  6. evenly distribute the mixture with a spoon

____

OBSERVATIONS

lumpy & solid -> just as in Exp. 3, softer consistency/runnier, creamy with very small lumps

26.04.2024

CATCH UP

Experiment 1.2 Deckel 2 Wochen später.jpgExperiment 1.2 Deckel 2 Wochen später.jpg
Mini Experiment 1.jpgMini Experiment 1.jpg
Mini Experiment 2.jpgMini Experiment 2.jpg
Experiment 3 und 3.2.jpgExperiment 3 und 3.2.jpg
Experiment 3,2 getrocknet.jpgExperiment 3,2 getrocknet.jpg
Experiment 3.2 getrocknet runde.jpgExperiment 3.2 getrocknet runde.jpg
Experiment 4 getrocknet rund.jpgExperiment 4 getrocknet rund.jpg
Experiment 4 Alu.jpgExperiment 4 Alu.jpg
Experiment 4 Handfoto.jpgExperiment 4 Handfoto.jpg

(12.04.) Experiment 1: (picture 1, left)

with lid - state: slightly firmer, like solid body cream, has a crack -> probably due to slowed drying out

without lid - state: same colour & mass, completely hard, no more soft spots

____

(12.04.) Experiment 2: (picture 1, right)

with lid - state unchanged


without lid - completely solid, can be bent -> breaks through



____

(19.04.) Mini - Experiment 1: (picture 2)

State - somewhat dissolved = piece is still intact, water has dried out

____

(19.04.) Mini experiment 2: (picture 3)

State - solid consistency, dissolved part sticks to the petri dish and is slimy/creamy


____

Result Mini - Experiment 1 & 2:

Experiment 1&2 absorb water, which dissolves the material and creates a slimy substance when it dries again

____

(19.04.) Experiment 3: (picture 4, bottom)

Petri dish - completely dried out, yellow/corn-coloured, large loss of mass (very flat layer)

Large silver collection dish - completely dried out, yellow „film“

____

(19.04) Experiment 3 vol.2: (picture 4 top, picture 5, picture 6)

Petri dish - completely dried out, too solid, breaks

____

(19.04.) Experiment 4: (picture 7, picture 8, picture 9)

Petri dish - soft, pliable, brownish yellow, air bubbles

Large silver collection dish - difficult to peel off (carefully!), flexible, only partially stretchable -> tears, beige transparent

PLAN

dry tangerine peel and bark in the oven (sterilising) 


Experiment: Mixture without rice starch

EXPERIMENT 5

Experiment 5.jpgExperiment 5.jpg

10g xanthan

10g banana powder

12.5g glycerol


105ml distilled water


20ml vinegar

(double the amount for preparation)


____

PREPARATIONS:

  1. measure the distilled water, glycerol & vinegar, pour into a pot and stir together

  2. slowly add the banana powder -> stir continuously with a whisk for two minutes at 60 degrees Celsius

  3. slowly add the xanthan -> stir continuously with a whisk for two minutes at 60 degrees Celsius

  4. whisk for 3 minutes without heat

  5. pour into a large Petri dish

  6. distribute evenly with a spoon

____

OBSERVATIONS:

milky consistency & colour when heated

Consistency - creamy/firm like jelly, beige grey colour when decanting

____

EXPECTATIONS:

material that does not break apart, dries, elastic, pliable

AUSBLICK

Holzrinde und Mandarinenschalen.jpgHolzrinde und Mandarinenschalen.jpg

add the tangerine peel & bark (elm) to the mixture

sterilise in the oven for 90 minutes

03.05.2024

CATCH UP

Experiment 5 in Petrischale.jpgExperiment 5 in Petrischale.jpg

(19.04.) Experiment 3:

State - unchanged, rock hard, corn coloured

____

(19.04.) Experiment 4:

State - flexible, elastic, does not break, smooth surface

____

(26.04.) Experiment 5: (picture 1)

State - not dried, same state as when poured, sticky, grey

PLAN

Plan 3.5.jpgPlan 3.5.jpg

Repeat Experiment 4

Experiment 4 with bark (elm)

Experiment 4 with tangerine peel

EXPERIMENT 6

Experiment 6.jpgExperiment 6.jpg

15g rice starch

5g xanthan

10g banana powder

12.5g glycerol


105ml distilled water


20ml vinegar

____

PREPARATIONS:

  1. measure the distilled water, glycerol & vinegar, pour into a pot and stir together

  2. slowly add rice starch, xanthan gum & banana powder -> stir continuously with a whisk at 60 degrees Celsius

  3. pour into a petri dish (square)

  4. on baking paper

EXPERIMENT 7

Experiment 7.jpgExperiment 7.jpg

15g powdered bark (elm)

15g rice starch

5g xanthan

10g banana powder

12.5g glycerol


105ml distilled water


20ml vinegar

____

PREPARATIONS:

  1. measure the distilled water, glycerol & vinegar, pour into a pot and stir together

  2. slowly add rice starch, xanthan & banana powder -> stir continuously with a whisk at 60 degrees Celsius

  3. add the bark and whisk

  4. pour into a petri dish (square)

  5. distribute the rest evenly on baking paper

EXPERIMENT 8

Experiment 8.jpgExperiment 8.jpg

15g powdered tangerine peel

15g rice starch

5g xanthan

10g banana powder

12.5g glycerol


105ml distilled water


20ml vinegar

____

PREPARATIONS:

  1. measure the distilled water, glycerol & vinegar, pour into a pot and stir together

  2. slowly add rice starch, xanthan & banana powder -> stir continuously with a whisk at 60 degrees Celsius

  3. add the tangerine zest and stir in

  4. pour into a petri dish (square)

  5. pour on baking paper

  6. distribute evenly with a spoon

17.05.2024

CATCH UP

Experiment 5 teil 2 hand 11.jpgExperiment 5 teil 2 hand 11.jpg
Experiment 7 getrocknet.jpgExperiment 7 getrocknet.jpg
Experiment 8 getrocknet quadrat.jpgExperiment 8 getrocknet quadrat.jpg
experiment 8 getrocknet.jpgexperiment 8 getrocknet.jpg

(26.04.) Experiment 5: (picture 1)

State - sticky, firm, pliable, sticks together (handle carefully!), slightly stretchy

____

(03.05.) Experiment 6:

State - pliable, elastic, does not break, smooth surface, good consistency

____

(03.05.) Experiment 7: (picture 2)

State - hard, not bendable, dark brown, breaks when bent

____

(03.05.) Experiment 8: (picture 3, picture 4)

State - pliable and firm, orange colour, good consistency

____

Result: Experiment 8 = final recipe

reason: pliable, soft, smooth underside, slightly rough upper side, robust, elastic, comes very close to leather properties

PLAN

Exp. 8: Quantity x3 to achieve a flat surface with a press

Exp. 4 with orange peel instead of tangerine peel

EXPERIMENT 9

Mandarinen Pulver 2.jpgMandarinen Pulver 2.jpg

26g powdered tangerine peel

45g rice starch

30g xanthan

30g banana powder

38g glycerol


300ml distilled water


60ml vinegar

____

PREPARATIONS:

  1. measure the distilled water, glycerol & vinegar, pour into a pot and stir together

  2. slowly add rice starch, xanthan & banana powder -> stir continuously with a whisk at 60 degrees Celsius

  3. shred the tangerine peel

  4. add the tangerine peel and stir in

  5. pour into a petri dish (square)

  6. on baking paper

  7. fill into previously lasered  medium-density fibre board (mdf) mould

  8. distribute evenly with a spoon

  9. put into the  press

  10. leave to dry

EXPERIMENT 10

Mandarinen Pulver.jpgMandarinen Pulver.jpg

12g powdered orange peel

15g rice starch

5g xanthan

10g banana powder

12.5g glycerol


105ml distilled water


20ml vinegar

____

PREPARATIONS:

  1. slowly add rice starch, xanthan & banana powder -> stir continuously with a whisk at 60 degrees Celsius

  2. add the orange peel and stir in

  3. pour into a petri dish (square)

  4. pour on baking paper

  5. distribute evenly with a spoon

27.05.2024

CATCH UP

Experiment 10.jpgExperiment 10.jpg
Experiment 10 Backpapier.jpgExperiment 10 Backpapier.jpg

(17.05.) Experiment 9:

State - removed from the press: still moist, only slightly dried, left it outside the press, remaining in the mould for further drying

____

(17.05.) Experiment 10: (picture 1, picture 2)

State - well dried, elastic, pliable, firm, yellow

10.06.2024 - Open Lab Day

CATCH UP

Experiment 9 Presse.jpgExperiment 9 Presse.jpg
Experiment 9.jpgExperiment 9.jpg
experiment 9 backpapier.jpgexperiment 9 backpapier.jpg
experiment 9 backpapier 2.jpgexperiment 9 backpapier 2.jpg

(17.05.) Experiment 9:

State - well dried, left in the mould - baking paper removed to let it dry further, deep orange, smooth surface, pliable

____

Photos of the utensils and results

27.06.2024

CATCH UP

Experiment 9 final.jpgExperiment 9 final.jpg
experiment 9 final 3.jpgexperiment 9 final 3.jpg

(17.05.) Experiment 9:

State - dried, deep orange, smooth surface, flexible, elastic, cut out from the mould

____

Photos of the result

FINAL RESULT

experiment 9 final 2.jpgexperiment 9 final 2.jpg

FLYER

SoSe24_B1_T01_Tran_Reisewitz_Rehm.pdf PDF SoSe24_B1_T01_Tran_Reisewitz_Rehm.pdf

UTENSILS

Messbecher.jpgMessbecher.jpg
Uhrschale.jpgUhrschale.jpg
grosse Petrischale.jpggrosse Petrischale.jpg
Petrischale.jpgPetrischale.jpg
Löffel.jpgLöffel.jpg
Mixer.jpgMixer.jpg
Topf und Schneebesen.jpgTopf und Schneebesen.jpg
Waage.jpgWaage.jpg
Backpapier.jpgBackpapier.jpg

CONCLUSION

At the beginning, the production of the tangerine leather was a bit tricky. We did a lot of experiments to find out what quantities of the various ingredients would produce a satisfactory material of our intention. We were lucky that everything went smoothly and none of the experiments went mouldy. As a result, we were able to do even more experiments.

The tangerine peel gave the material a pleasant texture, firmness and colour. The banana powder, combined with rice starch, provided a certain elasticity that is very similar to that of leather. To summarise, the whole process was a great experience and we are proud of our result.

Fachgruppe

Integriertes Design

Art des Projekts

Keine Angabe

Betreuung

foto: Prof. Dr. Manuel Kretzer foto: Danny Ott

Zugehöriger Workspace

GL_Material und Technologie SoSe24

Entstehungszeitraum

Sommersemester 2024

Keywords