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Bio Materials-Brick

To create our innovative bioplastic, we start by combining 10 g of agar with 200 ml of water and 1,5 ml of glycerin and gently warming the mixture. Next, we incorporate rabbit glue into the blend, gradually heating it to 95°C. Finally, 10 g of sawdust is added and thoroughly stirred into the mixture. The resulting mass is then placed in a press and subjected to 100°C for 40 minutes in the oven. This carefully curated process ensures the optimal formation of our bioplastic, balancing structural stability and mold resistance. By navigating through the complexities of bioplastic formulation, we have not only addressed issues related to structural stability and mold infestation but also presented a sustainable alternative for industries seeking eco-friendly materials. Our end product is a bioplastic that is strong, light and heat- retaining. This could find application in the protective clothing industry. E.g. in construction worker helmets, in knee pads or in “steel toe shoes

Creating our innovative bioplastic involves a meticulous process that carefully balances various components to achieve optimal structural stability and mold resistance. Let's delve into the detailed steps of our formulation:

  1. Agar Base Mixture:

    • Begin by combining 10 g of agar with 200 ml of water and 1.5 ml of glycerin.
    • Gently warm the mixture to form a basic solution that serves as the foundation for our bioplastic.
  2. Incorporating Rabbit Glue:

    • Gradually introduce rabbit glue into the agar mixture.
    • Heat the composite gradually, reaching a temperature of 95°C. This step is crucial for ensuring proper blending of the components.
  3. Introduction of Sawdust:

    • Add 10 g of sawdust to the mixture.
    • Thoroughly stir the sawdust into the blend, ensuring even distribution throughout the bioplastic matrix.
  4. Pressing and Heating:

    • Transfer the resulting mass into a press to shape the bioplastic.
    • Subject the pressed bioplastic to a temperature of 100°C for 40 minutes in the oven. This step is essential for solidifying the structure and promoting cohesion between the components.
  5. Optimizing Bioplastic Properties:

    • Throughout the process, we carefully control variables to strike the right balance between structural stability and mold resistance.
    • This meticulous approach ensures the formation of a bioplastic that meets our stringent quality standards.
  6. Sustainable Innovation:

    • Our commitment to sustainability goes beyond addressing structural and mold-related concerns. We aim to provide an eco-friendly alternative for industries seeking environmentally conscious materials.
    • The utilization of agar, glycerin, and sawdust in our formulation contributes to a more sustainable material compared to traditional plastics.
  7. Versatile Applications:

    • The end product of our bioplastic formulation is a material that is strong, light, and heat-retaining.
    • This innovative bioplastic could find applications in various industries, especially in the protective clothing sector. Examples include construction worker helmets, knee pads, or even in „steel toe shoes.“

In conclusion, our step-by-step approach to bioplastic formulation not only addresses technical challenges but also aligns with broader environmental goals, presenting a viable and sustainable solution for industries seeking alternatives to conventional plastics.

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Fachgruppe

Integriertes Design

Art des Projekts

Studienarbeit im ersten Studienabschnitt

Betreuung

foto: Danny Ott

Zugehöriger Workspace

23/24_GL_Material und Technologie

Entstehungszeitraum

Wintersemester 2023 / 2024